Serialization Boosting Pharmaceutical Performance: Why Multi-beam Lasers Have Become Indispensable.

UDI serialization is no longer a novelty it’s a requirement. But for many manufacturing sites, it’s synonymous with slowdowns or compromises. Did you know that most conventional marking systems hit a ceiling as soon as data complexity increases? At Qiova, we believe that traceability should be an accelerator, not a hindrance.

  1. The Grade A/B Challenge

The true test of serialization is not marking a 2D Datamatrix code, but ensuring its perfect readability (Grade A or B) on millions of units without interruption.

Inkjet printers do not support serialization on primary packaging; while they have relatively low CAPEX, OPEX and maintenance requirements remain high, negatively impacting ROI and contamination risks in sterile production.

RFID chips appear as a perfect technical solution with collective remote reading promises, but the cost per part identified makes them unsuitable for individual serialization in high volume production.

Single-beam lasers enable reliable, long-lasting individual serialization but are slow since they use only a single beam.

The QiOVA solution:

Thanks to the VULQ1-S’s multibeam technology, we reduce marking time by a factor of 5 compared to a single-beam laser.

The result? A perfect GS1 Datamatrix in less than 50 ms, seamlessly delivered on the world’s fastest fill & finish lines (> 400 ppm).

2. Mastering marking on complex primary packaging (PE, PP, glass)

Did you know that some unmodified polymers are nearly impossible to mark cleanly with a conventional laser? And that the ‘same’ polymer coming from different supplier will yield significantly different marking results? Our application notes demonstrate that the VULQ1-S delivers highly consistent marking across materials and packaging geometries, yielding stable optimal conform reading rate We do not burn the surface; we create high-precision contrast. Whether on glass vials, polymer containers, or flexible films, the marking is highly repeatable, permanent and produces noparticulate contamination.
  1. A profitable investment in less than 10 years

Compared to the recurring costs of inkjet consumables or the exorbitant unit price of RFID, the multi-beam laser offers an unbeatable ROI for production volumes of 10 million units per year. It is a fully automated “zero-maintenance” solution that maximizes the uptime of your production lines.

By choosing the multibeam system, you are implementing a solution capable of scaling with your needs, ensuring optimal ROI with drastically reduced cost per unit and environmental footprint.